SHAILCON I-93

CHARACTERISTICS 

• This is a unique formulation of polyalkylene glycol-water based & water soluble quenchant.

• It is used as an aqueous solution of liquid organic polymer and corrosion inhibitors, & diluted upto a working concentration, prior application.

SALIENT FEATURES

• Minimizes the residual stresses, and therefore distortion levels, produced during the quenching phase of the thermal treatment without sacrifice of the mechanical properties.

• Eliminates fire risks & water contamination as being itself an aqueous solution.

• Eliminates smoke & soot unlike oil quenchants, thus causing a cleaner working, and easier maintenance.

• Optimum quenching conditions for specific material or component can be controlled by its concentration, bath temperature, and/or agitation.

• Minimizes the residual stress, distortion and soft spotting associated with water quenching.

• Allows components to be clean and ready for further processing.

• Reduced Drag-out losses as compared to oil.

• No degreasing is required.

• Fully soluble in water and can be mixed easily to the reqd. operating concentration.

• Anti-corrosive in nature.

APPLICATIONS

• Ferrous and Non Ferrous Heat Treatments.

• Heat treatment for aluminium alloys, in either the cast, forged or wrought form.

• Induction and Surface Heat Treatment of components such as Gears, Crank Shafts, Camshafts and other items of variable geometry and steel composition.

• Quenching of a wide variety of component size / chemistry combination from shaker, pit or continuous furnaces, employing either oxidizing or protective atmospheres.

COMPARISION WITH QUENCH OIL

PROPERTIES

SHAILCON I-93

QUENCH OIL

• Flash Point (deg. C)

• Fire Point (deg. C)

• Sp. Gravity @20 deg. C

• Sp. Heat

• Viscosity SUS 38 deg. C

• 35% Solution

• 20% Solution

• 10% Solution

• CS @38 deg. C

• Seperation temp.

None

None

1.01 @ 25%

0.96 @15%

30-64

64.0

39.5

31.5

1.8 - 11.5

74 deg. C

150 to 180 deg. C

200 deg. C

0.85

0.48

90-120

N.A.

N.A.

N.A.

18 - 25

N.A.

PACKING

• 10 Kgs.

• 20 Kgs.

• 50 Kgs.

• 200 Kgs.